Abbreviated as OEE. A standard machine performance measurement that encompasses all loss of time on a machine or process that is not contributing to good parts or outputs.
It is equal to the combined effect of Availability x Performance x Quality. OEE can be described by six metrics, called the “Six Big Losses,” which is broken out into each of the three categories.
- Availability (Uptime): percentage of scheduled time that the operation is available to operate. Often referred to as Uptime.
- Big Loss #1: Planned downtime
- Big Loss #2: Breakdowns
- Performance (Speed): speed at which the Work Center runs as a percentage of its designed speed.
- Big Loss #3: Minor stops
- Big Loss #4: Speed loss
- Quality (Yield): Good units as a percentage of the total units produced. It is also known as first pass yield (FPY).
- Big Loss #5: Rejects
- Big Loss #6: Rejects on Startup
As an example, to calculate OEE:
OEE= Availability= 86.6% * Performance=93% * Quality=91.3% = 73.6%
A related term is called Total Equipment Effectiveness Performance (TEEP), which is OEE multiplied by a 4th aspect, Loading.
- Loading: percentage of total calendar time that is actually scheduled for operation.
- Calculating Overall Equipment Effectiveness (OEE)– creativesafetysupply.com
- OEE: Overall Equipment Effectiveness and Its Unintended Side Effects– safetyblognews.com
- New OEE Calculator for Manufacturing Efficiency– blog.creativesafetysupply.com
- Six Sigma and More– blog.5stoday.com
- Kaizen Products And Supplies– kaizen-news.com
- Stay Safe and Warm with Personal Protective Equipment (PPE)– realsafety.org
- How To Measure 5S Success– 5snews.com
- Jidoka: The Other Pillar– lean-news.com