DPMO
Acronym for Defects per Million Opportunites.
It is a popular metric used in Six Sigma to measure the performance of a process. If a process achieves Six Sigma level quality, it equates to a 3.4 DPMO. The actual DPMO for a Six Sigma process is 0.002 DPMO, but is adjusted with the Motorola Shift by 1.5 sigma to account for long term variation in a process.
A defect can be defined as a nonconformance of a quality characteristic (e.g. strength, weight, response time, visual criteria) to its specification.
As an example in healthcare, if 500 prescriptions are reviewed, and there are 5 possible ways (opportunities) to make an error (defect) in each prescription, then there are 2,500 (500 x 5) possible errors that could be made.
The 5 opportunities for error could be:
- Wrong medication listed
- Wrong patient ID number
- Wrong date/time
- Wrong dosage amount
- Wrong route of administration identified (suppository, oral, topical, etc)
If 35 defects are found (there may be more than one on in a single medical record), then DPMO is calculated as:
DPMO = (# of defects x 1,000,000) / (# of items x # of opportunities per item)) = (35 x 1,000,000) / (500 x 5)
DPMO = 35,000,000 / 2500 = 14,000
Therefore, for every one million opportunities there are to make a medical record error, there will be 14,000 defects found.
Links
- Wikipedia: Defects per million opportunities
- Driving Quality Improvement with DPMO: A Roadmap to Process Excellence (iSixSigma)
Additional Resources
- Calculating Overall Equipment Effectiveness (OEE)– creativesafetysupply.com
- Motorola’s Six Sigma Program– blog.creativesafetysupply.com
- Six Sigma and More– blog.5stoday.com
- Implementing Six Sigma– hiplogic.com
- The History of Six Sigma– lean-news.com
- Design For Six Sigma (DFSS)– iecieeechallenge.org
- These Are The Best Ways To Improve Your Lean Efforts– 5snews.com
- Lack of Sleep Costing Employers Billions– safetyblognews.com
- Why Six Sigma Root Cause Analysis is a Great Tool– kaizen-news.com